Hi I've had my second brew in the pressure barrel for about 4 weeks conditioning now, I went to try it and its flat as pancake upon investigation I found that part of the O ring on the cap has slipped from the top of the barrel and has become mis-shaped, I've tried a different O ring and it keeps happening each time I screw the top on, just before it gets tight it slips.................help....please
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That's a little unusual, the white rubber ring on the inside of the cap that makes the seal as the cap screws down on to the barrel usually sits in a groove in the cap to hold it in place, the fact it moves might suggest that the groove the ring sits in might not be deep enough. A faulty rubber washer is not likely as you have tried a replacement and the chances of 2 having the same fault is unlikely, unless they have both been subject to extremes of temperature which might make them mis-shaped or shrink (possibly a dishwasher, etc).
If you have used Vaseline or something similar, a little would maybe help it stay in place, too much might cause it to move when the lid tightened down. The first thing to check would be that the rubber washer is correctly sitting in the groove and that the groove is deep enough to hold it, as that groove would usually stop it from being able to move when being tightened....